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I Took the 2025 GMC Sierra 2500 HD AT4X AEV Ultimate Build on Overland Expo PNW’s Rigorous Off-Road Course. Here’s How It Went

It’s like a house you can take overlanding

Looking at pictures of the Overland Expo’s GMC Sierra 2500 HD AT4X Ultimate Build, it looks big, but it doesn’t look as big as it is when you’re in front of it. Before all the upgrades (which I’ll get to shortly), the nearly $90,000 2025 GMC 2500 HD AT4X is no small truck. It’s a big boy truck, with a beefy 6.6-liter Duramax V8 diesel engine that has 470 ponies at the ready, but an astounding 975 lb-ft of torque. Therefore, it’s not at all shocking to read that its max towing rating is 18,000 pounds. The Ultimate Build isn’t towing anything, but it was hauling quite a bit. On the back of it was a tall, 1,345-pound $49,945 slide-in truck camper from OEV Back Country, with a stove, table, pop-up roof, seating area, and a full-sized bed. So, when I was invited to the Overland Expo PNW event to drive that truck on the organizer’s new off-road course exclusive to the PNW event, I was rightfully a little nervous.

David Kerstan

Before I hopped in the borderline luxurious driver’s seat, I did the course in my Jeep to know what to anticipate from a truck with a much larger footprint. It was a blast. I was coached by Land Rover’s Sarah Batton, the first female instructor for the company’s Experience Land Rover program. I expected the truck to be a tough drive, especially with the added weight and modifications, but when I dropped it into 4Lo and hit the trail, I was shocked by how often I forgot about the camper. It was so much more stable, rigid, and capable than I could have ever imagined.

But first, let’s talk about the mods

The Ultimate Build, which is a sponsored build designed to draw excitement at the Expo’s events and various retailers, will be auctioned off after this year’s Expo events. All proceeds will go back to the Expo, so the organizer can continue growing the events to bring more overlanders—experienced and otherwise—to learn and explore. The truck started in Michigan, where American Expedition Vehicles (AEV) took to improving its capabilities. The list of mods includes :

  • Salta XD Wheels mated with 37” BFGoodrich All-Terrain KO2 tires
  • AEV 37” tire clearance kit
  • ComeUp SOLO 12.5rs winch, co-developed with GM
  • AEV Snorkel
  • AEV Front bumper light bar, with Vision X Explora off-road lights
  • Magnaflow steel exhaust
  • Air Lift LoadLifter 5000 Pro suspension kit

David Kerstan

The insulated camper was then installed by OEV Back Country, which boasts a water heating system, a 20-gallon water tank, a refrigerator, a shower cube, an inverter, and a retractable awning. It’s the first thing I noticed when I came face-to-face with the truck. I could easily see myself living out of the back of this truck, camping in peace in the most remote places. Southern California’s Tiny Rig added a trove of customized monitoring systems to help keep an eye on all the modifications, including:

  • Trackform TRAXX system
  • ONWRD seat back organizers
  • Viar portable compressor and Rig Ready Systems Jackout HD kit
  • Redzone wireless internet and Zoleo Satellite Communicator

My first driving impression of the Ultimate Build was very, very good

From the outside, the rig is visually impressive. It’s large and in charge, and it knows it. When I hopped in to drive it, it didn’t feel or look as large as it did. Everything was easy to interpret, easy to find, and easy to activate. The shifter was a traditional column shifter instead of on the center console, which took me back to the good ol’ days. The digital gauge cluster was bright, clear, and just as simple to become acquainted with. I put the 4WD system into 4Lo by pressing a button and waited. When it locked, I shifted the truck into first and took off. Based on the maybe two minutes it took for me to orient myself, I’d say it was one of the easier trucks to decipher. 

Kristen Brown

Driving it was easy, too. The truck came with a crawl cruise control setting, where I could set it for as low as 3 mph and have the engine, brakes, and transmission do all the work while I worried about the steering, but where’s the fun in that? I remembered Sarah’s heel rolling to control the throttle, and I climbed the very first hill. The GMC’s hood was about a mile long and very tall, so all I saw for a minute was the bright blue sky.

I had to use the off-road camera system, which was another feature easily activated with a button, and I was able to see that I needed to turn a little more to the right to keep my tires on track (thanks to the tire placement prediction feature). Going down the incredibly steep hill, I was thankful the truck was lifted to improve the bumper’s approach angle. At stock height, it would have absolutely nose-dived into the soft dirt.

The course quickly picked up in intensity, though

Then came the articulation section, which is where I realized the truck was much more nimble than I originally assumed. Despite an incredibly heavy payload, the GMC bulldozed over the dips and mounds and articulated beautifully, almost like a buff, off-road-ready ballerina. After I waltzed through that, I drove up to a steep off-camber climb. The course crested abruptly with the terrain dropping off on either side, designed to teach the driver about wheel placement. Ahead of me was a built 2025 Lexus LX 500h Overtrail, and watching the SUV go sideways made me very nervous for the top-heavy GMC. I immediately pictured the six-figure rig on its side, tires spinning like a turtle flipped on its back. 

David Kerstan

But it didn’t. It climbed up the embankment without incident. I had to take the turn differently than I did in my Jeep because of the much longer wheelbase and added width, which took some getting used to, but there was little to no effort on the truck’s end. When it came to the rock crawling section, the updated suspension and larger tires ate that section of the course for breakfast. The only hiccup was that I kept forgetting about the camper because the truck was so smooth, and my co-driver kept having to remind me to keep to the left to avoid scratching it on the trees.

Even some 4×4 instructors were eager to test the rig’s limits

Towards the end of the course, it split off into two parts: to the left was an easy, obstacle-free incline. It was steep, but nothing was there to make it difficult. To the right was a rocky, uneven surface that required a spotter to clear. My co-driver, Alli, said to me, “I don’t think they’ll take this over the hard section; this truck’s pretty big.” We were both shocked when the instructor directed us to go to the right. We looked at each other, eyebrows raised, and headed to the right. Like the other section of the course, it was nothing for this truck. I followed the hand signals of the instructor and made it over the difficult section in seconds, without feeling like our organs were displaced. 

David Kerstan

Then we climbed the final hill, did a few more rocky sections to master throttle control and wheel placement, a steep decline, and then exited the course. Overall, it took about 15 minutes, and every second felt like an hour, but it was an amazing experience. After doing the course in my Jeep, I felt much more in tune with my TJ and walked away a more confident driver.

Final thoughts

I thought driving a truck the size of a small village was going to be much more of a challenge. But modern technology, a powerful engine, mods that improved its capabilities, and a trove of instructors helped me realize the GMC 2500 HD AT4X was made to tackle obstacles like the ones I encountered on the Overland Expo PNW’s off-road course. Engineers likely tested these trucks on similar or even more difficult obstacles to refine the AT4X’s abilities. 

David Kerstan

The course is a $75 add-on to the event’s admission ticket, and it’s a two-day course. The first day is a full-day class, where certified and experienced 4×4 instructors go over the basics like how to use a winch safely, when to use a winch, the differences in transfer case speeds, when to use them, and so much more. The second day is when people drive on the course in their own off-roader, with an instructor at every turn to ensure you’re taking the turns correctly, in the correct gear, etc. It’s a great way to get to know a vehicle and how it’s best used before you risk damaging it in a real-life scenario. In my opinion, it’s $75 well-spent.

This Customized GMC Sierra 2500 AT4X is the Epitome of Overland Capability

A machine that’s truly ready for anything

Last year, I drove a GMC Sierra 2500 AT4X all over the trails of Moab, Utah, so I can attest that taking any heavy-duty pickup truck off-road is a bit of an event. The sheer size and weight of the vehicle make for challenges in places where Jeeps would skamper through. Still, I was truly impressed with its off-road capability and comfort, and pondered the potential for a truck like this becoming a serious overlander.

GMC Sierra 2500 AT4X

Overland Expo

There are different definitions as to what overlanding actually is. Initially, the idea was to cross terrain and spend time in remote locations while being entirely self-reliant. It’s like camping, serious off-roading, and living off the grid all in one. Additionally, the rig needed has to be capable of long-range driving, off-road toughness, and serve as a base for your remote adventure.

The powertrain is a big bonus

Having a diesel helps, but longer ranges and the ability to tow more are big bonuses, and the GMC Sierra 2500 AT4X Ultimate Overland Build comes with a 6.6-liter Duramax turbo-diesel that makes a massive 470 hp and 975 lb-ft of torque. It’s equipped with a 10-speed Allison transmission, and given its 38-gallon fuel tank, it’s estimated to have a range of approximately 500 miles, depending on the terrain. The standard AT4X’s tow rating is around 18,000 lbs, which is more than adequate for a larger off-road trailer. Payload sits at about 2,600 lbs, but given the slide-in camper, extra overlanding components, and gear, it’s significantly less in this build.

The 2024 GMC Sierra AT4X offers 120-volt power outlets with a capacity of 400 watts on the instrument panel and inside the cargo bed. Being that it’s a diesel pickup (a less powerful gas engine is available), it can chug along idling all day, serving as a generator as needed, without burning too much fuel. Additionally, from the cockpit, the Duramax is one of the quietest diesels I’ve ever tested.


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The “Ultimate Overland Build”

Starting with the 2025 GMC Sierra 2500HD AT4X, which already has a beefed-up suspension, rear locker, and a ton of armor, American Expedition Vehicles (AEV) in Michigan added the following to the build:

● AEV Salta XD Wheels paired with 37” BFGoodrich All-Terrain KO2 tires
● AEV 37” Tire Clearance Kit
● ComeUp SOLO 12.5rs winch, co-developed with GM
● AEV Snorkel for cleaner, cooler airflow
● AEV Front Bumper Light Bar (prototype) with Vision X Explora off-road lights
● AEV Paint Appearance Package
● Magnaflow stainless steel exhaust for increased efficiency
● Air Lift LoadLifter 5000 Pro suspension kit for camper-readiness


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The OEV Back Country slide-in truck camper, which offers four-season capability and R8 insulated composite walls, has its own off-grid system that includes:

● 220W solar panel and 270Ah lithium battery
● Truma heating/hot water system
● Xantrex inverter, Isotherm fridge, and 20-gallon water tank
● Alu-Cab 270 awning, shower cube, and premium storage solutions

The build was then brought to Tiny Rig Co. in Westminster, CA, who wired auxiliary lighting and installed a Switch-Pros SP9000 system. Other accessories include:

  • Switch-Pros SP9000 system
  • Tackform TRAXX system for in-dash device mounting
  • ONWRD Supply Co. seat back organizers
  • Viair portable compressor and Rig Ready Systems Jackout HD kit
  • Redzone Wireless internet and Zoleo Satellite Communicator for global connectivity
  • onX Offroad and a Midland CB radio
  • Opinel USA
  • Forrest Tool Company Tool Kit
  • Lavabox Portable Campfire

GMC Sierra 2500 AT4X Overland Build

Overland Expo

Driving this beast is easier than you think

Amid the typical L.A. traffic, the ride was remarkably serene. That air suspension was dialed in to the point where the vehicle was luxury-car smooth on many surfaces. Throttle response is surprisingly quick for something that weighs as much as a Sherman Tank, and it handles its girth with ease around corners. I took it deep into the mountains around Rancho Palos Verdes, and along several back highways. Stopping at various ocean overlooks, I was able to spend time enjoying the overall comfort of the vehicle.

In recent days, I’ve driven a few 1500 pickup trucks that are lighter and smaller, yet they didn’t feel that much smaller in traffic. Honestly, only two issues were noticeable to me behind the wheel. The digital rear-view camera wasn’t relocated, and there was some hesitation in the steering. I suspect the steering system is heavily taxed moving such heavy rubber, and it was a bit slow to swing side to side. Otherwise, the truck was a joy to drive and made most other trucks look puny to me, in more ways than one.

Overland Expo


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Final thoughts

I know I didn’t deep dive into the convenience of the slide-in, pop-up camper. There’s enough room for three to sleep, as long as two of the sleepers don’t mind sharing a queen-size mattress. Otherwise, there’s a good-sized fridge, sink, stove, and provisions for plenty of dry-good storage. The external shower can double as a good location for a porta-potty, and there’s a shade that extends around a majority of the living quarters. Weekend camping should be a snap, and serious overlanding is something this rig was built for.

I’m sure the price tag for a build like this could easily exceed $250,000. I’m guesstimating that the truck’s cost (about $96,000) and the slide-in camper (about $50,000) are the most expensive major bits. Still, it’s all the smaller components and the labor required to install everything that adds a ton to the build. Lighting, solar, showers, awning, air suspension, winch – the list of addons goes on and on. As such, adding $100,000 to the price is what got my estimate to $250,000. Even then, I might be undercutting the total by a bit.

If all of this sounds like the build for you, you might be in luck. The “Ultimate Overland Vehicle Build” will be auctioned off on Bring a Trailer in November, with all proceeds benefiting the Overland Expo Foundation. If you’re drooling at the thought of owning this AND you want to help out a great cause, we’d keep an eye on the Overland Expo Foundation Facebook page.

2026 GMC Sierra EV Gets Over $25,000 More Affordable

The Sierra EV gains two trim levels and loses nearly a Miata’s worth of MSRP

A popular criticism of electric vehicles (EVs) is that they’re more expensive than their gas-powered counterparts. While that may be a generally valid point, GM is taking pretty drastic steps towards democratizing electrification by introducing two new Sierra EV trims that allow you to climb behind the wheel for around $28,000 less than last year.

2026 GMC Sierra EV AT4

GMC


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The less expensive Sierra trim levels are certainly no less capable

While last year’s GMC Sierra was only available in a single, fully-loaded trim level (the Denali), there’s a little bit more choice this time around. The first of the new additions is the Sierra EV AT4, which is an off-road-focused version of the truck, touting 35-inch all-terrain tires, a lifted suspension, and a Terrain Mode that comes exclusively on the trim level. The other, less expensive variant is the Sierra EV Elevation, which comes a bit more bare bones. The basics stay mostly the same, though, and features like Super Cruise, 18-inch wheels, and onboard power are all available.

No matter which truck you want, they’re both available with Extended Range battery levels that make 645 horsepower and at least 765 pound-feet (AT4 Extended Range trucks get 10 additional horses). Max and Extended Range trucks utilize 800-volt architecture, while the Standard Range trucks are relegated to 400-volt—likely what most customers will find a reason to pay up for. But if you don’t mind a slower charge time, the cost savings could be worthwhile.

2026 GMC Sierra EV AT4 and Elevation

GMC

The price changes make the Sierra EV significantly more affordable than the Tesla Cybertruck

Including the $2,095 destination charge, the new Sierra EV now starts at just $64,495, which gets you into the Elevation trim. If that wasn’t enough, the luxurious Denali trim level is now available with a Standard Range battery, which drops the Denali’s start price to $71,795. Perhaps most remarkably, even the aggressive GMC Sierra EV AT4 undercuts the infamous Tesla Cybertruck. After destination fees, the Cybertruck starts at $82,235—a precious $840 more than the AT4’s starting price of $81,395. Take a minute to do the math for the other trim levels, and you’ll find the standard Sierra EV comes in at $17,740 cheaper than the Cybertruck, while the feature-packed Denali saves you $10,440 compared to a Cybertruck.

2026 Sierra EV AT4 towing

GMC

Final thoughts

The Sierra EV is a lot more competitive than it was last year, and its incredible price point makes it a bit of a no-brainer for people genuinely trying to decide between the Cybertruck and another option. But GM still has competition in the electric truck segment, most notably from Ford’s F-150 Lightning XLT, which starts at an extremely close $65,190 for 2025. Like GMC, Ford has brought a careful selection of new features to the Lightning, in what promises to be quite a difficult duo to cross shop. Either way, the GMC Sierra EV badly needed an entry point below $90,000, and thankfully, it’s finally here.